Ferrosilicon Furnace

High-Performance Ferrosilicon Furnace for Industrial Ferroalloy Production 

The enterprise-level Ferrosilicon Furnace from Shaanxi Heyuan is the best for making industrial ferroalloys. Our advanced method can collect up to 92% of the ferrosilicon and 75% to 90% of the silicon, while still using only 8500 kWh of power per ton. Our furnace can work at temperatures between 1800°C and 2100°C and has a power range of 10MVA to 80MVA. The electrode sizes can be anywhere from 500mm to 1000mm. With more than 400 sites around the world and more than 20 years of experience in the field, we offer solid solutions to steel plants, foundries, and ferroalloy smelters all over the world.

What Makes Our Furnace System Stand Out?

Superior Production Efficiency

Your company needs results that are always of good quality. Our concept for a submerged arc furnace makes a high-temperature zone that is focused, which increases the effectiveness of reduction. The configuration of the three-phase electrodes provides the best heating efficiency while still allowing for continued operation.

You'll gain from our strong furnace system, which is designed to work 24 hours a day, seven days a week. The improved design uses the least amount of energy possible while still producing high-quality ferrosilicon that meets strict industry standards.

Advanced Environmental Controls

These days, strict environmental rules are required by law. Our built-in dust collection system cuts pollution to ≤10mg/m³, which is much less than what the law allows. The semi-closed furnace design collects dangerous silica fumes and gets the most heat back into the system.

Your building will meet environmental standards and run at a high level of efficiency. The low-hood design keeps heat from escaping and makes a stable thermodynamic climate that is needed to control the ratio of silicon to iron.

Technical Specifications

Key Applications Across Industries

Steel Manufacturing

Deoxidizers and alloying agents that you can rely on are needed for your steelmaking activities. Our Ferrosilicon Furnace makes FeSi75 and FeSi65 grades, which successfully remove oxygen from melted steel while increasing its hardness, elasticity, and tensile strength. The uniform silicon grades keep continuous casting machines' nozzles from getting clogged.

Cast Iron Production

Foundries rely on the quality of the inoculant and nodulizer being just right. Our kiln makes special ferrosilicon grades that change the structure of the graphite in grey and ductile iron. This makes sure that car parts are easier to machine and last longer.

Magnesium Production

As a reduction agent, high-purity ferrosilicon is needed for the Pidgeon method. Our method provides low-aluminum FeSi that is needed to make high-purity magnesium metal from rock that has been heated.

Comprehensive Service Advantages

Customized Solutions

Every activity has its own needs. We create unique furnace systems and other tools to help them work with your production goals. To get you the best return on your investment, our tech team tweaks the process settings.

Professional Installation & Training

Your success will depend on how well you perform. Our team of more than 400 professionals, including 11 top experts, makes sure that work goes quickly and that operators get full training. We help directly during planning and the first production runs.

Reliable After-Sales Support

Service that can be counted on is needed for continuous production. We keep a large stock of parts and offer quick technical support to keep downtime to a minimum. No matter where you are, our world service network guarantees a quick answer.

Quality Assurance & Reliability

International standards, such as IEC 60146 for converter specs and ISO monitoring procedures, guide our manufacturing processes. The item meets the requirements of ASTM A100-04 and ISO 5445 for elements like calcium, phosphorus, and aluminum.

When used correctly, carbon block lining with specialized ramming paste has a service life of 5 to 10 years. The spinning device stops charge bridging and makes sure that the gas permeability is always the same, which keeps the electrical efficiency stable.

Fast Delivery & Support

Standard furnace configurations ship within 15-20 days of order confirmation. Custom designs require 30-45 days to ensure precise specification compliance. Our streamlined manufacturing process minimizes lead times without compromising quality.

Contact Us

Ready to enhance your ferroalloy production with Ferrosilicon Furnace? Contact our technical specialists at sxhyyj606@163.com for customized furnace solutions and detailed specifications.