Medium Frequency Furnace
Medium Frequency Furnace - Professional Induction Melting Solutions
The Medium Frequency Furnace at Shaanxi Heyuan can hit temperatures of 1400°C to 1700°C and produce power ranging from 20kW to 500kW. It is designed to meet the needs of large businesses. Our induction melting systems use only 650kWh per ton of steel, which is 20% less energy than standard coal-fired furnaces but still achieve a thermal efficiency of ≥80%. With melting speeds of 40 minutes per ton and fast lining change in 2 hours, your output stays at its best. With over 11 years of research and development experience and 400 furnace systems shipped around the world, we offer full solutions, from unique design to installation and start-up.
What Makes Our Medium Frequency Furnace Stand Out?
Our systems can meet your most difficult production needs when you need reliable induction melting technology. Electromagnetic stirring evens out the metal's makeup and gets rid of the contamination risks that come with electrode-based burners.
Your processes will run better with 100% cold start potential. In contrast to standard furnaces that need molten heel, you can switch between metals without worrying about contamination. This gives you more freedom over when you make things and how much of your materials you use.
The design of the water-cooled crucible provides steady performance even when it is used all the time. Our quick-change lining method makes your repair windows much smaller, and the whole process takes less than two hours.
Key Technical Specifications
| Parameter | Specification |
|---|---|
| Operating Temperature | 1400°C - 1700°C |
| Furnace Chamber Size | φ200mm×300mm - φ1000mm×1500mm |
| Power Range | 20kW - 500kW |
| Frequency | 1kHz - 10kHz |
| Thermal Efficiency | ≥80% |
| Power Consumption | ≤650kWh per ton of steel |
| Lining Replacement Time | ≤2 hours |
| Melting Speed | ≤40 minutes per ton of steel |
Applications Across Industries
Foundries and Casting Operations
Your casting quality improves significantly with our induction heating technology. The Medium Frequency Furnace produces molten metal with superior chemical homogeneity, reducing defect rates and improving mechanical properties in your final products.
Metallurgical Processing Plants
We can work with both ferrous and non-ferrous metals. Our tools can handle cast iron as well as special copper and aluminum alloys. Precise temperature control makes sure that the metal's qualities are at their best while rust losses are kept to a minimum.
Heat Treatment and Forging
When used for pre-forging, fast heating and even temperature spread are helpful. Your material waste goes down while your output goes up a lot.
Advanced Features and Benefits
Energy Efficiency Excellence
When compared to other ways of heating, our stoves save 20% of the energy. The high-frequency electromagnetic field goes deep into the charges in the metal, which makes the Joule heating work well with little energy waste.
Environmental Compliance
Environmental laws require a clean business with no open fires or emissions. You can keep your workplace safe and comfy while still getting a lot done.
Safety Protection Systems
Full safety against too much power, too much voltage, not enough water, and too much heat makes sure that the system works reliably. Multiple alternative safety systems keep people and equipment safe.
Automation and Control
When a process is simple and has a lot of technology, it requires less work. Automated charging systems and temperature settings that you can program make your production process run more smoothly.
Service and Support Excellence
Custom Engineering Solutions
Our design team creates furnace configurations matching your specific smelting materials and capacity requirements. Whether you need compact 20kW units or industrial-scale 500kW systems, we engineer solutions for your exact specifications.
Complete Installation Package
Professional installation, commissioning, and operator training ensure optimal performance from day one. Our technical team provides process optimization guidance to maximize your return on investment.
Long-term Partnership
Reliable supply of wearing parts including furnace linings and induction coils keeps your equipment running efficiently. Timely maintenance support minimizes downtime and extends equipment life.
Rapid Delivery
Standard configurations ship within 15-20 days. Custom product designs require 30-45 days from order confirmation, ensuring you meet your project timelines.
Why Choose Shaanxi Heyuan?
With nearly 400 professionals including 11 senior experts, we provide rapid service response and technical support. Our integrated approach combining research, development, production, and installation delivers complete solutions under one roof.
Over 400 furnace systems delivered to customers across South Korea, Uzbekistan, Kazakhstan, Iran, Vietnam, Thailand, Indonesia, and other global markets demonstrate our proven reliability and performance.
Three-system certifications and metallurgical design qualifications ensure compliance with international standards. Our quality management systems guarantee consistent performance and reliability.
The product technology we provide represents the latest advances in induction melting, backed by continuous R&D investment and real-world application experience across diverse metallurgical processes.
Contact Us
Ready to upgrade your melting operations with a Medium Frequency Furnace? Contact our technical team at sxhyyj606@163.com for custom solutions and detailed specifications.
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